Die Casting
Concept Product Development with Die Casting Technology
Application
Aluminum alloys are often used in the die-casting process, which involves pouring molten metal into a mold to create metal parts. The process includes various stages such as mold design, metal preparation, injection, casting and finishing.
Parameters
| Parameters name | Value |
| Material | Aluminum Alloy |
| Part Type | Automotive transmission Component |
| Casting Method | Die Casting |
| Dimension | Customized per design specifications |
| Weight | Customized per design specifications |
| Surface Finish | Polished, Anodized, or as required |
| Tolerance | ±0.05mm (or as specified in design) |
| Production Volume | Customized per production requirements |
PROPERTIES AND ADVANTAGES
Die casting is widely used in the automotive industry, typically for the manufacture of engine blocks, cylinder heads and transmissions. The process is capable of producing complex shapes with precise tolerances and is suitable for casting a variety of metals including aluminum, zinc and magnesium. Additionally, die casting is cost-effective, making it a favorable choice for numerous applications.
DISADVANTAGES
Die casting technology has certain limitations on part design, such as wall thickness, internal structure, and surface features, which need to consider manufacturability.
more Product information
Some features of the die casting process include:
1. High Precision: Die-casting enables the creation of parts with intricate structures and precise dimensions, ensuring excellent accuracy and product consistency.
2. High Efficiency: Ideal for mass production, the die-casting process boasts high efficiency and rapid production cycles.
3. Superior Surface Quality: Die-casting produces parts with smooth, pore-free surfaces, minimizing the need for additional processing steps.
4. Thin-Walled Structures: Die-casting can produce thin-walled parts, reducing product weight and enhancing performance.
5. Integrated Structures: The die-casting process allows for the molding of multiple parts simultaneously, reducing assembly steps and boosting overall product performance and reliability.
6. Versatility with Materials: Suitable for various metal materials, including aluminum, zinc, and magnesium alloys, die-casting meets diverse product requirements.
1. High Precision: Die-casting enables the creation of parts with intricate structures and precise dimensions, ensuring excellent accuracy and product consistency.
2. High Efficiency: Ideal for mass production, the die-casting process boasts high efficiency and rapid production cycles.
3. Superior Surface Quality: Die-casting produces parts with smooth, pore-free surfaces, minimizing the need for additional processing steps.
4. Thin-Walled Structures: Die-casting can produce thin-walled parts, reducing product weight and enhancing performance.
5. Integrated Structures: The die-casting process allows for the molding of multiple parts simultaneously, reducing assembly steps and boosting overall product performance and reliability.
6. Versatility with Materials: Suitable for various metal materials, including aluminum, zinc, and magnesium alloys, die-casting meets diverse product requirements.