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Rapid Sheet Metal Prototyping for Agile Product Development

Sheet Metal

Rapid Sheet Metal Prototyping for Agile Product Development

Sheet metal enclosures, cabinets, and brackets are commonly used in electronics and electrical applications to house and protect components.

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    Application

    Galvanized sheet is commonly used in Sheet metal fabrication. Sheet metal, also known as plate, kick plate, or finger plate, is denoted by its thickness. Sheet metal fabrication offers cost-effective solutions for producing prototypes, small batches, and mass-produced parts compared to other manufacturing methods. 

    Parameters

    Parameters name Value
    Material Galvanized sheet
    Part Type Mechanical Enclosure
    Fabrication Sheet Metal Fabrication
    Size Customized per design requirements
    Thickness Customized per design requirements
    Surface Finish Anodization, Painting, etc. (as required)
    Manufacturing Cutting, Bending, Welding, etc.
    Production Volume As per customer order requirements

    PROPERTIES AND ADVANTAGES

    Sheet metal fabrication is a low-cost manufacturing technique. It usually costs less than other methods, making it ideal for small businesses on a budget. Since this method does not require molds or tooling to create the part or part, many believe it is also less expensive. However, the toolless  aspect of sheet metal stamping can sometimes make it more expensive, as you need to pay someone to do the layout and design work instead of using standardized tooling.
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    DISADVANTAGES

    Sheet metal fabrication has an inherently high scrap rate. To work properly, stamping dies require a flat, smooth sheet metal surface. If the sheet is uneven, the result will be poor and the metal will have to be scrapped. Because this manufacturing process requires large areas of sheet metal, you run the risk of wasting many small pieces that don't meet quality standards. Obviously, mass production will increase your scrap volume.