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Vacuum Casting: Prototyping & Production Services

Vacuum Casting

Vacuum Casting: Prototyping & Production Services

Vacuum casting, also called urethane casting, is a manufacturing process used to create small quantities of high-quality plastic or metal parts. It involves creating a mould of the desired part and then injecting liquid plastic or metal into the mould under a vacuum. This creates a uniform and detailed part with an excellent surface finish and dimensional accuracy.

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    Application

    Polyurethane materials is commonly used in Vacuum Casting progress. Polyurethane vacuum casting is a method for making high quality prototypes or low volumes of parts formed from inexpensive silicone molds. Copies made in this way show great surface detail and fidelity to the original pattern. The Vacuum casting can manufacture complex consumer electronics such as toys and sporting equipment. The process can create highly precise parts that are perfect for consumer use.

    Parameters

    Parameters name Value
    Material Polyurethane Resin
    Part Type Consumer electronics housings
    Casting Method Vacuum Casting
    Dimension Customized per design specifications
    Weight Customized per design specifications
    Surface Finish Can be polished, painted, etc.
    Hardness Range (Shore D) 40-90(Customized per design specifications)
    Production Volume Customized per production requirements
    Curing Time 2-24 hours (depending on specific formulation and temperature conditions)

    PROPERTIES AND ADVANTAGES

    Vacuum Casting is used extensively in the Consumer electronics industry. One advantage of the vacuum casting process is its ability to produce parts with fine details. The mould is formed using the 3D printed master model. The 3D printing process can produce intricate details, which can be replicated in the final cast.
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    DISADVANTAGES

    Despite all its advantages, Vacuum Casting process has several limitations that should be considered before starting a project: The Vacuum Casting process is only suitable for specific materials.